人民长江 ›› 2023, Vol. 54 ›› Issue (4): 170-176.doi: 10.16232/j.cnki.1001-4179.2023.04.024

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秦岭隧洞花岗岩段掘进机滚刀破岩规律及掘进特征

赵力;苏岩;王博;龚秋明;段庆伟;刘立鹏;   

  • 发布日期:2023-05-08

Study on rock breaking rules by rolling cutter and TBM tunneling features in granite sections of Qinling Tunnel

ZHAO Li SU Yan WANG Bo GONG Qiuming DUAN Qingwei LIU Lipeng   

  • Published:2023-05-08

摘要: 为更好掌握TBM掘进性能,以引汉济渭工程秦岭隧洞花岗岩段为研究对象,通过滚刀破岩试验与施工参数分析,获得了滚刀破岩机理,揭示了掘进速度、设备利用率等TBM掘进性能指标的变化规律。结果表明:在设定地应力条件下,随着贯入度增加,滚刀法向力增大,且其变化幅度增加、变化频率加快,增加了相邻滚刀间形成大岩片的数量;高地应力条件下,因多次发生岩爆,TBM平均掘进速度、设备利用率均较低;现场贯入指标、岩石掘进效率指标沿桩号的变化基本同步,但现场贯入指标能更好评价TBM破岩性能。通过调整支护、清渣和施工组织方式,提高辅助作业效率,并及时调整TBM掘进参数、改进滚刀刀刃材质,可保障TBM高效运行,为该隧洞TBM后续掘进提供相应对策。

关键词: 花岗岩;TBM;掘进性能;掘进速度;设备利用率;贯入度;秦岭隧洞;引汉济渭工程;

Abstract: In order to better grasp the excavation performance of TBM,the granite sections of Qinling Tunnel in water diversion project from Hanjiang River to Weihe River were taken as the research object in this paper.Through an analysis on rock breaking experiments by rolling cutter and on-site construction parameters, the rock breaking mechanisms by the rolling cutter were obtained, and the variation characteristics of indicators for TBM performances such as excavation speed and equipment utilization rate were revealed.The results showed that under given situ geo-stress, as the penetration depth increased, the normal force of the rolling cutter would increase with a larger variation amplitude and a faster variation frequency, which increased the number of large rock slices between adjacent cutters.Under high ground stress conditions, as the rock bursts were frequent, the average tunneling speed and equipment utilization rate were low.The changes of the on-site penetration index and rock tunneling efficiency index along the milepost were basically synchronous with each other.The on-site penetration index could better evaluate the rock breaking performance of TBM.By adjusting the methods of supporting, slag cleaning and construction organization, the auxiliary construction efficiency could be increased.The TBM tunneling parameters were adjusted and the material of the cutter was improved to ensure the TBM efficient operation.The construction experiences can provide corresponding countermeasures for the follow-up TBM tunnelling of the Qinling Tunnel.

Key words: granite; TBM; excavation performance; excavation speed; equipment utilization rate; penetration degree; Qinling Tunnel; water diversion project from Hanjiang River to Weihe River;